From Reactive to Proactive | Fighting Downtime with Smarter Maintenance

Manufacturing Stream

Welcome back to the Manufacturing Stream Podcast! This week we dive into downtime - and how to beat it with better maintenance strategies. This episode features your host Eric Whitley and Joel Cook, Maintenance and Automation Manager at ChampionX.
🧠 Here’s what you’ll learn in this episode:
- How a proactive maintenance approach can significantly reduce downtime
- Why collaboration between maintenance and operations enhances overall efficiency
- How to minimize downtime with more effective spare parts management
- Why engaging technicians in the documentation process improves accuracy and efficiency
- How to navigate common staffing challenges in maintenance
- And much, much more
📍 00:00 Introduction
01:29 Joel Cooke's Journey in Maintenance Management
04:04 Evolving Maintenance Philosophy: From Reactive to Proactive
06:31 Implementing Continuous Improvement in Maintenance
09:54 Enhancing Communication and Collaboration
12:17 Documenting Processes and Continuous Improvement
14:38 Managing Spare Parts and Equipment
16:21 Understanding Downtime: Causes and Impacts
18:40 Navigating Staffing Challenges in Maintenance
21:00 Understanding Downtime and Operator Skills
22:13 Implementing Total Productive Maintenance (TPM)
25:18 Capturing Minor Stops and Operator Engagement
26:22 Future Plans with L2L and Operational Availability
30:22 Overcoming Challenges in Technology Implementation
🎧 Make sure to subscribe for more content about reducing downtime and improving your efficiency on the shop floor!

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